Hinge for 20mm T-Slot Extrusions

I made a hinge for 20mm T-slot extrusions, using 5mm hardware for mounting and rod stock for the pin.

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This is a work in progress, but it's tested pretty nicely so far.

This style is called a "flag" hinge in the Misumi catalog. I wanted a lot of hinges for several enclosures, and felt that $5 a piece adds up quickly.

I have a panel hinge plate to put a panel to the surface of extrusions. I have not tested the panel part yet, but I have built a set. The panel flag is meant to allow flush use of 3mm thick and 5mm thick panels. There's a lot of interesting options, and a couple ideas I want to explore yet.

I allowed for 5mm hardware, and gave room for a flat washer to distribute pressure. Build it right, and it's going to be an durable, yet smoothly operating part.

I build with 3 perimeters, 0.5mm perimeters (with 0.4mm or smaller nozzle)

Scale up the part in slicer to fit other sizes. If it's no good, I can make other sizes if needed. I only use 20mm series right now.

Now including solid model files from Geomagic Design (Cubify Design), both formerly Alibre. Also available in STEP format.

Materials and methods

- The "2020 Hinge" is the part that goes to an extrusion.

- "2020 Hinge Panel" is offset for a 3mm or 5mm panel, depending which side you use.

- 5mm or 3/36" smooth rod, 40mm long. sand the ends to a slight taper.

- for 3/16", #9, #10 and #11 drills are handy. #11 for the friction fit side, #9 or #10 for the swinging part.

- For 5mm rod, 5mm and 5.1mm or so for friction fit and swinging, respectively.

- Drill bits that haven't been used on metal work best.

- Once the hole is sized just under the pin size, an arbor press helps, but gentle taps with a light hammer should be all that's needed.

- A 40mm long M5 screw will work too. Partially threaded is best. The pivoting hinge should be drilled out slightly for best movement.

- If a pivot pin is used, sand a bevel into the ends if there isn't one there. I cut them out of smooth rod stock.



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8f921f3c040c44b3226d53e1da3cf6bf?default=blank&size=40M.Schubert added this to the Ultimaker 2 collection ago
E98fe253f35df451735ece8e3b8f7985?default=blank&size=40Flow_Grisu added this to the printer collection ago
3827b9da70d70822e973fa17252f92fe?default=blank&size=40JDM published this design ago