Kill switch for Dewalt DW-745 | No mods on saw!

Kill switch for Dewalt DW-745 | No mods on saw!

Maker/DIY

Creative Commons Attribution Share Alike

Commercial use is allowed, you must attribute the creator, you may remix this work and the remixed work should be made available under this license.

Learn more or download attribution tags

Description

This is a kill switch "paddle" for the DW-745. I have the model without this "paddle" and it can be a bit iffy turning the saw off. This solution is designed so that it doesn't require any modifications to the saw. And it's very easy to install.

Materials and methods

1. Start your 3D print of "Paddle_final.stl"

2. Print out "Template_bracket" and glue or transfer "TEMPLATE 1:1" to a small piece of aluminum sheet, I used 1 mm. Cut, drill and bend.

3. Assemble the bracket and paddle using 2 M3 screws, you can cut threads or just let the screws do it.

4. Unplug the saw for this step! Remove the two upper screws holding the switch to the casing. Slide the bracket part behind the switch and refit the screws.

freecad > slic3r 0.35 20% > prusa i3 mk2 PLA
And you'll need 2 M3 screws.

Documents

Issues

Issues are used to track todos, bugs or requests. To get started, you could create an issue.

Comments

Mini avatarfunkysod published this design ago