MKIII 50 Watt 3d printable Wind Turbine

This fully functional wind turbine has been specifically design to be manufactured, assembled and operated at home with its unique 3d printable design.

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Creative Commons Attribution Noncommercial No Derivatives

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Description

WARNING: The theoretical maximum power of this turbine is 50watt however, the stepper motor used as a generator has low efficiency with measured maximum power around 20watt. Please try different generators on this turbine and share your results with the others!

Support this project and ‘TIP THE DESIGNER’ the 3dPower Turbine is the columniation of 3 design iterations and many hundreds of hours & pounds worth of design, manufacture and testing. PayPal daniel.djd.davis@gmail.com

This fully functional wind turbine has been specifically design to be manufactured, assembled and operated at home with its unique 3d printable design.

The turbine is optimised to produce a peak power output of 50 Watt and start with windspeed as low as 5m/s making it ideal for domestic applications and battery charging.

The turbine has been designed with a unique Passive Variable Pitch (PVP) design. The PVP maintains an optimum power output through control of the turbines rotational speed. Whilst optimising power output the PVP also protects the turbine from dangerous over speed conditions by limiting its maximum revolutions per minute in wind speeds greater than the design point.

The turbine has been designed with flexibility and growth in mind with provisioning for a bigger generator and blade without alteration to the turbine architecture and major structural components generating more power for less investment in the future.

The turbine components have been designed for Additive Layer Manufacturing (ALM) methods using PLA plastic and 95% of the components require no post processing as these parts do not require ‘print supports’ reducing material usage whilst improving the overall finish of the part. The turbines printed parts can be manufactured using less than 100 meters of plastic making the cost per watt of power extremely competitive.

Product Liability Waiver
This agreement releases ‘3dp’ from all liability relating to injuries that may occur during the use of this Prototype Wind Turbine. By downloading the plans or purchasing in part or in full this Prototype you agree to hold ‘3dp’ entirely free from any liability, including financial responsibility for injuries incurred. The user acknowledges the risk involved in operating a product of this type. These include but are not limited to the release of high-energy debris or electric shock. The buyer participates voluntarily, and accepts all risks. By downloading these plans you understood and agree to the above terms and conditions.

Materials and methods

Please see print Settings.pdf in the download.

Documents

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    00 Pt 100 02 3d Power Turbine
    ZIP  –  63 mb
    Version 1 - Apr 14, 2018
  • Placeholder
    As 1000 01 Tower Assembly
    ZIP  –  13 mb
    Version 1 - Apr 14, 2018
  • Placeholder
    As 2000 01 Structure Assembly
    ZIP  –  37 mb
    Version 1 - Apr 14, 2018
  • Placeholder
    As 3000 01 Rotor Assembly
    ZIP  –  140 mb
    Version 1 - Apr 14, 2018
  • Placeholder
    As 4000 01 Generator Assembly
    ZIP  –  20 mb
    Version 1 - Apr 14, 2018
  • Placeholder
    As 5000 01 Blade Assembly
    ZIP  –  38 mb
    Version 1 - Apr 14, 2018
  • Placeholder
    As 6000 01 Electronics Assembly
    ZIP  –  9.8 mb
    Version 1 - Apr 14, 2018
  • Placeholder
    Assembly Tools
    ZIP  –  5.8 mb
    Version 1 - Apr 14, 2018
  • Placeholder
    Parts List
    PDF  –  230 kb
    Version 1 - Apr 14, 2018
  • Span1 jamrendering 21066 6850020200409 7735 a4gc02
    Pp 5011 2 01 Mk Iii Blade Single Piece
    STL  –  42 mb
    Version 1 - May 08, 2018
  • Placeholder
    Print Settings
    PDF  –  280 kb
    Version 1 - Apr 14, 2018

Issues

Issues are used to track todos, bugs or requests. To get started, you could create an issue.

Comments

Cf39cea9f43d0c74fe263ace39d4a2e2?default=blank&size=40Jason Westfall added this to the stuff collection ago
2080ab8fb9516574cba52dfdd5d2c1b5?default=blank&size=40Rylan Merritt added this to the Power Generation collection ago
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Mini it meBradley added this to the My Prints collection ago
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98145adcb5694480aea712cfad7979c1?default=blank&size=40Алексей Мохов added this to the Воздух collection ago
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08db9d1502275a2a07b17a9a128f92a2?default=blank&size=40André Uhlmann added this to the basis-idee collection ago
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2279b7aff1d27bc9df01190f33080edd?default=blank&size=40Vargoth commented ago

This is an awesome design! I feel like I am missing something, the parts list doesn't seem to have part numbers that can actually be ordered for all of the mechanical parts? I see the NEMA motor and some of the electronics in the Assembly Drawings but not things like the bearings and slip rings.

929f12cf18c9f6f970a843501f3d978e?default=blank&size=40cyberhawkv added this to the My Collection collection ago
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84d749f1dc25887a1b23ca6585279bef?default=blank&size=40Nathan Wilcox added this to the To Print collection ago
Mini il 570xn.1343682359 2jz9The 3D printing Guy commented ago

Thoughtful design, offers lots of potential to develop further!

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005420efd7cbdbf07e9958cc7616d0ea?default=blank&size=40hoangbinh added this to the Wind Turbine collection ago
55c59c37732728d9d2aa23aabd6bb302?default=blank&size=40boris@familieraue.de added this to the ernergie collection ago
5bd39d8a5fafeef1764b252aa440264c?default=blank&size=40Abraham Pineda commented ago

Amazing piece of work!!! You said you gonna do it and did!!!

Awesome WORK!!! THANK YOU SO MUCH!

1bef0b2f3e849ff4a93edd47636a69b2?default=blank&size=40David Beker added this to the chouette collection ago
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Mini youtube channel logo 2Daniel Davis commented ago

Hello, single piece blade added to the files.

Thanks Dan

0333e851f15daec3fd47b10dd5716fbe?default=blank&size=40Dries Verelst commented ago

Hello Daniel,

Is it possible to get the inventor models for the parts where you use the printed bearing sleeves (red parts in your drawings) i would like to adjust your design so that you can place standard regular bal bearings in stead of the printed parts.

Dries

C317980c9cffa776321ecc6cfdefd905?default=blank&size=40Mogee commented ago

Very nice design. Does a single blade design exist, because I can print up to 500 mm height.

Thanks

06e954124572d73da69a84afcfc9140e?default=blank&size=40DoctorRudd added this to the To Print collection ago
Efba701fb211c850cf369b568cb4dc84?default=blank&size=40tljiha added this to the 3D print collection ago
2a0e3276e9dd188947278e7957448d4f?default=blank&size=40AdmSean added this to the Things I want to print collection ago
2a0e3276e9dd188947278e7957448d4f?default=blank&size=40AdmSean commented ago

Any chance you'll be making an instruction manual like you did for the MkI and MkII? I found it really useful to have all the documentation together.

E90e74e6e3c4f456303356136a26fbca?default=blank&size=40Willoug added this to the Project collection ago
5ec1f606c99dab761166fe6e51ccf055?default=blank&size=40_TD_ added this to the Oficina collection ago
C30ea893b630fbc36e4e043b53371000?default=blank&size=40Steve Bannister added this to the Wind collection ago
3b01a8d57e42767ce644a84f7a799e2d?default=blank&size=40Dmitry Evdokimov commented ago

Yes. PDF versions are great! THX!

Mini youtube channel logo 2Daniel Davis commented ago

Hey Dmitry Evdokimov,

Sorry about that, i've upload the PDF versions hopefully they are better?

Cheers Dan

3b01a8d57e42767ce644a84f7a799e2d?default=blank&size=40Dmitry Evdokimov commented ago

Quantyti list and printing settings lists are very poor quality... Cant see anything if i print it on A4 sheet

3b01a8d57e42767ce644a84f7a799e2d?default=blank&size=40Dmitry Evdokimov commented ago

Yes! Yes! Yes! Thanks!

Mini youtube channel logo 2Daniel Davis published this design ago